To understand the differences between polysorbate 20 and 80, it's necessary to delve into the fundamental structural differences between these two widely used nonionic surfactants.
Both compounds are important emulsifiers in the food and cosmetic industries, but their performance characteristics are quite distinct.
Polysorbate 20 is a nonionic surfactant and emulsifier produced by the chemical reaction of the sugar alcohol sorbitol and ethylene oxide.
The number 20 after polysorbate indicates the type of fatty acid linked to the ethoxylated sorbitol portion of the molecule, in this case, monolauric acid or lauric acid.
These structural differences determine their specific applications and performance characteristics in different industries.
Chemical Structure and Molecular Differences
The main difference between polysorbate 20 and 80 lies in their fatty acid composition and molecular properties. Polysorbate 20 is produced by the polymerization of sorbitol monolaurate and ethylene oxide.

Polysorbate 80, on the other hand, is produced by the polymerization of sorbitan monooleate and ethylene oxide. This fundamental difference affects their emulsifying ability and applicability.
Polysorbate 20 contains lauric acid, a 12-carbon saturated fatty acid, which imparts its specific hydrophilic-lipophilic balance properties.
Polysorbate 80 contains oleic acid, an 18-carbon monounsaturated fatty acid, which alters the overall molecular properties.
Compared to other polysorbates, polysorbate 80 is characterized by its shortest fatty acid chain and the highest hydrophilic-lipophilic balance value.
Key Molecular Characteristics:
Polysorbate 20: Sorbitol monolaurate + 20 moles of ethylene oxide
Molecular Weight: Polysorbate 20 (~1228) vs. Polysorbate 80 (~1310)
Fatty acid chain length directly affects solubility and emulsifying properties.
The ethoxylation process generates polyoxyethylene chains, which determine the water solubility and surface activity of the compounds. Both compounds retain their nonionic properties; thus, they are compatible with a wide range of pH conditions and ionic components.
Polysorbate 20 is more soluble in water than polysorbate 80, which can affect its performance in certain formulations.
This higher water solubility makes polysorbate 20 more readily soluble in aqueous solutions.
This characteristic can influence processing requirements and the performance of the final product.
